Maintaining optimal brake performance on your Everyday Motorcycles Voyager 800 is crucial for your safety and the longevity of your bike. Over time, air can infiltrate the brake lines, reducing the hydraulic pressure that allows your brakes to function effectively. This results in a spongy brake lever and decreased stopping power, which can lead to dangerous riding conditions. Bleeding the brakes is the process of removing this trapped air, along with any old or contaminated brake fluid, restoring the integrity of your braking system. This comprehensive guide will walk you through everything you need to know to bleed the brakes on your Voyager 800 properly, ensuring you maintain precise and reliable stopping power.

Why Bleed Your Brakes?

Brake fluid is hygroscopic, meaning it absorbs moisture from the environment over time. This moisture can cause corrosion inside the brake system and reduce braking efficiency. Additionally, air trapped in brake lines compresses when you apply the brake lever, resulting in a soft or spongy feel and reduced braking force. Bleeding the brakes eliminates this air and replaces old fluid with fresh, moisture-free brake fluid, thereby:

  • Restoring brake lever firmness and responsiveness
  • Preventing corrosion and damage to brake components
  • Ensuring consistent braking performance under various riding conditions
  • Extending the lifespan of your brake system

Performing regular brake bleeding as part of your routine maintenance schedule will help you avoid unexpected brake failure and keep your Voyager 800 safe on the road.

Preparation: What You’ll Need

Before you begin, gather the following tools and materials to ensure a smooth and efficient brake bleeding process:

  • Brake Fluid: Use the specific type recommended by Everyday Motorcycles for the Voyager 800, typically DOT 4 or DOT 5.1. Refer to your owner's manual for the exact specification.
  • Clear Tubing: A transparent hose that fits snugly over the bleeder valve to observe air bubbles escaping and direct fluid into the catch container.
  • Small Container: To collect the old brake fluid draining from the system. It’s best to use a container dedicated to hazardous fluids for proper disposal.
  • Wrench or Spanner: The correct size to open and close the bleeder valve without rounding it off. Common sizes include 8mm or 10mm but verify with your bike’s specifications.
  • Clean Rags or Paper Towels: For wiping up any spilled brake fluid immediately, as it can damage painted surfaces and plastics.
  • Protective Gloves and Eyewear: Brake fluid is corrosive and harmful to skin and eyes, so always wear appropriate personal protective equipment.
  • Assistant: A helpful person to operate the brake lever when prompted, although some riders may use a brake bleeding kit with a one-way valve to perform the task solo.
  • Motorcycle Stand or Lift: To keep your Voyager 800 stable and upright during the process.

Safety Precautions

Brake fluid is highly corrosive and can damage your motorcycle’s paintwork, plastics, and rubber components. Always take the following precautions:

  • Work in a well-ventilated area, away from open flames or sparks.
  • Wear nitrile gloves and safety goggles to protect your skin and eyes.
  • Avoid spilling brake fluid on painted surfaces; if spills occur, wipe them immediately with a damp cloth.
  • Dispose of old brake fluid responsibly at a recycling center or hazardous waste facility.
  • Ensure the motorcycle is securely supported to prevent tipping during the process.

Step-by-Step Guide to Bleeding the Brakes on Your Voyager 800

1. Prepare Your Motorcycle

Place your Voyager 800 on a stable stand or lift to keep it upright and secure. Turn off the engine and ensure the ignition is off. Remove any body panels or covers obstructing access to the brake fluid reservoir and calipers if necessary.

2. Locate the Brake Fluid Reservoir and Bleeder Valve

The front brake fluid reservoir is typically located on the right handlebar near the brake lever. The rear brake reservoir is often found near the rear brake pedal or under the seat, depending on your model. The bleeder valves are located on each brake caliper, usually near the brake line connection.

3. Check and Top Off the Brake Fluid Reservoir

Remove the cap from the brake fluid reservoir carefully, avoiding contamination. Check the fluid level and top it off with fresh brake fluid as needed to ensure it does not run dry during bleeding, which could introduce more air into the system.

4. Attach Clear Tubing to the Bleeder Valve

Slip one end of the clear tubing over the bleeder valve nipple on the caliper. Place the other end of the tubing into your small container to catch the expelled fluid. Make sure the tubing is submerged in fluid within the container to prevent air from being drawn back into the brake system.

5. Bleeding Process

  • Ask your assistant to slowly squeeze the brake lever (for front brakes) or press the rear brake pedal (for rear brakes) several times and then hold it firmly in the applied position.
  • Using the wrench, carefully open the bleeder valve about a quarter to a half turn. Fluid and air bubbles will flow through the tubing into the container.
  • Once the flow slows or stops, close the bleeder valve securely before your assistant releases the brake lever or pedal. This prevents air from being sucked back into the system.
  • Repeat this process—pump, hold, open valve, close valve, release—until no air bubbles appear in the tubing and the fluid runs clear.

6. Monitor Fluid Level in the Reservoir

Throughout the bleeding process, keep a close eye on the brake fluid reservoir. Never allow it to run dry, as this will introduce more air into the system and prolong the bleeding process.

7. Final Checks and Cleanup

Once you have bled each brake caliper thoroughly, tighten the bleeder valve to the manufacturer’s specified torque to prevent leaks. Replace and secure the reservoir cap. Wipe down any spilled brake fluid immediately with clean rags.

Test the brake lever and pedal for firmness. If the lever still feels spongy, repeat the bleeding procedure until a solid, firm feel is achieved.

Additional Tips for Effective Brake Bleeding

  • Bleed Rear Brakes First: This helps prevent front calipers from being starved of fluid during the process.
  • Use Fresh Brake Fluid: Old fluid can be contaminated and reduce braking efficiency.
  • Consider a Vacuum or Pressure Bleeder: These tools simplify bleeding by pulling or pushing fluid through the system, ideal for solo mechanics.
  • Avoid Mixing Brake Fluid Types: Mixing DOT 3, DOT 4, and DOT 5 fluids can cause chemical reactions that damage your brake system.
  • Inspect Brake Lines and Components: While bleeding, check hoses, calipers, and master cylinders for leaks or damage.

When to Seek Professional Assistance

While bleeding brakes is a task many riders can perform themselves, certain situations warrant professional attention:

  • If the brake lever remains soft or spongy despite multiple bleeding attempts.
  • If you notice brake fluid leaks from lines, calipers, or the master cylinder.
  • If brake components show signs of corrosion or physical damage.
  • If you are uncomfortable or unsure about performing brake maintenance yourself.

Professional mechanics have specialized tools and expertise to diagnose and repair brake system issues beyond routine bleeding.

Maintaining Your Voyager 800’s Brake System

In addition to bleeding your brakes regularly (typically every 1-2 years or as specified by your owner’s manual), follow these maintenance tips to keep your braking system in top shape:

  • Check brake fluid levels frequently and top off with the correct fluid as needed.
  • Inspect brake pads for wear and replace them when they reach the minimum thickness.
  • Examine brake lines for cracks, swelling, or leaks and replace damaged lines promptly.
  • Keep brake components clean and free from dirt and debris.
  • Store your motorcycle in a dry environment to minimize moisture absorption in brake fluid.

By following these guidelines, you’ll ensure your Voyager 800 delivers reliable braking performance for safe and enjoyable rides.

Summary

Bleeding the brakes on your Everyday Motorcycles Voyager 800 is a vital maintenance procedure that ensures the hydraulic brake system functions at its best. Removing air bubbles and replacing old brake fluid restores firm brake lever feel and consistent stopping power. Armed with the right tools, safety gear, and patience, you can perform this task effectively at home. Always refer to your owner’s manual for specific fluid types and torque settings, and don’t hesitate to consult a professional if you encounter persistent issues. Regular brake maintenance helps keep you safe on the road and prolongs the life of your motorcycle’s braking system.